Sunday, March 17, 2019

What Are The Key Steps To Clothing Manufacturing

Complete clothing has to face many processes from the order receiving to order delivered. During garments manufacturing, a process hart must be required to complete an order easily. A process flow chart will help you to understand garment manufacturing techniques that is how the raw materials are converted into wearable clothing.

1. Design

The first step is designing the sketch for the clothes that should be prepared. The designer of Clothing Manufacturing Companies first draws many rough sketches in the computer-aided design (CAD), computer-aided manufacturing  (CAM) or in the sketchbook as per the buyer’s requirements.

2. Sampling

The 2nd process is sampling. In this process, the sample garment is manufactured according to the design made by a designer and it is sent to the buyer to rectify.

3. Costing

Before order finalization, correct costing of the product is very important. The cost of the clothing is increasing the cost of raw material, factory margin, labor cost, and depreciation cost of the machine taxes.

4. Production Planning

The manufacturing unit plans for when to buy the raw material needed for the order. Raw material such as fabrics, sewing threads, hand tags, and packing material. The unit must plan for the timelines such as when to start cutting when to finish sewing, final inspection date, shipment date, etc.

5. Maker Making

This is one of the most vital tasks in the garment manufacturing industry. Keep in mind that right maker making helps to minimize fabric wastage which finally reduced the cost of making the garments.

6. Fabric Spreading

The fabric is spread in the play form to cut it properly. Fabric spreading is done by using the computerized method or you can do it manually as well.

7. Cutting

Now the fabric is layered on a table, and layer by layer up to a certain level. After that, the fabrics cut into garment shapes and separated from the layer. Cutting can be done by computerized laser beam cutting or manually operated blade cutting machines.

8. Sewing 

Clothes are sewn in an assembly line with the apparel becoming complete since it progresses down the sewing line. People who sew receive a bundle of cut fabric and constantly sew the same portion of the garment as well as passing the completed portion to the next worker. Quality assurance is performed at the end of the sewing line to make sure that the garment has been properly assembled.

9. Thread Trimming

Once the stitching is done, all hanging threads are cut through hand trimmer. In addition to this,  auto thread trimming machines are available to perform this job. All loose threads inside the clothing are removed. Garments without any loose thread as well as long tail are the elementary qualification need.

10. Washing

Performed when the buyer wants washing to the garments. Garment washing (For light color)  is carried out to remove stains and dirt through the buyer does not need washing of garment for order.

11. Dispatched 

After completing all these processes including finishing and ironing, the garment is now ready for dispatch.

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